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Part 2: Legacy, Boveda 25th Anniversary | Box Press EP. 67
Episode 678th August 2022 • Box Press • Boveda Inc.
00:00:00 00:45:55

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"We gotta put our pants back on. We'll be down there in a minute." Business start-up tip: even if you're already in your pjs, you get dressed when Carlos Fuente, Jr. invites you to a late-night dinner to talk packaging cigars exclusively with your new two-way humidity control.

2022 marks Boveda’s 25th anniversary! Learn how the award-winning innovation for humidors and cigar packaging came to be from Sean Knutsen, CEO and Tim Swail, EVP of Sales with Box Press host Rob Gagner.

Website: https://www.bovedainc.com/

Facebook: https://www.facebook.com/bovedausa/

Twitter: https://www.twitter.com/bovedainc

Instagram: https://www.instagram.com/bovedainc/

Rolls-Royce, Ichiro Suzuki and Boeing are just a few big names who've used Boveda for its moisture protection. Listen to the highlights:

00:43 Carlito just called, put your pants back on

04:29 Fuente's exclusive deal with Boveda

08:43 Visiting the Fuente factory and estate—Opus A

10:47 Boveda Sean Knutsen’s best cigar moment

11:25 Be prepared for nausea when you tour a cigar factory

14:18 Boveda revolutionized the cigar industry

18:25 How to work your way into a cigar trade show

20:09 Using an RV for guerrilla marketing

22:37 Apple started in a garage, Boveda began in a house in St. Paul

23:47 Smart tactics to get into an industry trade show

25:36 Boveda revolutionizes humidor seasoning and cigar storage

28:52 Why did Boveda change its name from Humidipak?

30:48 The world’s first two-way humidity control for desktop humidors

30:53 How do you pronounce Boveda?

31:57 How to properly store and age cigars at home

32:06 3 steps to protect cigars with Boveda

35:04 To enjoy the dynamic character of tobacco, care for cigars properly

36:20 Rolls-Royce Phantom humidor and Boveda

37:44 Subzero wine cellar humidor and Boveda

38:12 MLB baseballs and Boveda

40:56 Ichiro Suzuki and Boveda

41:48 MREs, alligator eggs, airplane parts and car components and Boveda

Transcripts

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- [Rob] There's a story inside every smoke shop,

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with every cigar, and with every person.

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Come be a part of the cigar lifestyle at Boveda.

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This is Box Press.

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(relaxing music)

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- [Tim] 9:30 at night.

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So we're hopping into bed.

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And then the phone rings.

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And like, it's Carlito.

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He said, "Okay, I'm gonna be there in 5.

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I'm gonna be there in 5 minutes.

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- [Sean] Or he says, "I'm here," maybe even.

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- [Tim] He might have even said.

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- [Sean] Yeah, he was here.

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"I'm down below.

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I'm here to pick you guys up."

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- [Tim] Yeah.

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- [Sean] I'm just laying there, I'm in bed.

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I got my sleep shorts on.

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Tim's sitting there, he's got his sleep shorts on.

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All right.

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All right, Carlito, well, we're here.

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We'll put our pants back on, and we'll come on down.

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Like, "What, did you just say that right now?"

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- [Rob] I mean, I mean we're ready. We'll be right down.

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- [Tim] Yeah, didn't really filter through what it

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sounded like.

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- [Rob] Well, you had to get dressed.

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You guys got ready for bed. - [Tim] But hey, here we are.

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Well, I think I said something like,

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"Yeah, Sean's right here. We gotta put our pants back on.

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We'll be down there in a minute."

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- [Rob] He's going, "Who am I getting in business

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with here?"

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- [Sean] They're not ashamed, putting in the work.

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You know, people eat dinner at 6 o'clock

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or, you know, whatever.

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So this is probably going on 10 o'clock now.

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We were like, "Holy cow." We're like,

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you know, you're getting groggy.

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You're now starting to like-- - [Rob] Right.

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- [Sean] All right, I'm kinda looking forward to

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going to bed now, after a full day of traveling.

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- [Tim] Traveling.

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- [Sean] You travel through New York

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or Miami, wherever we went to.

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- [Rob] Exhausted.

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- [Sean] And we were beat.

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And it's like, "Oh, man."

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- [Rob] Yeah.

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- [Sean] And so

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so we went, we scrambled.

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And we went down, we met with,

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remember the name of the restaurant?

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It was

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Paparazzo?

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- [Tim] Paparazzo.

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- [Sean] The restaurants down there,

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there's a handful of maybe 3, 4 in Santiago,

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high-end restaurants.

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They are good, they are top-notch,

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because down there, the factory owners and so forth,

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they're wealthy people, very wealthy and so on.

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It's a third-world country,

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but there are some restaurateurs down there,

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these small, little boutique, privately-owned restaurants.

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And this was one of the happening spots down there.

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And by the time we got there, it was probably 10:30

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at night, and place was packed.

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- [Tim] Jam-packed, absolutely.

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- [Sean] I mean, people driving up in their Mercedes,

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getting dropped off.

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We ate dinner with Carlito, of course,

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his dad, Carlos Fuente Senior,

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and then Juan-- - [Tim] Sosa.

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- [Sean] Juan Sosa, who was Senior's right-hand man

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at the factory.

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And so it was just the 5 of us.

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We were like, "We're with legends right now."

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- [Tim] Yeah.

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- [Sean] We were like, "Holy cow."

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- [Rob] This is happening.

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- [Tim] This is happening, yeah.

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- [Sean] And we were, like, fired up.

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I do remember aspects of that dinner.

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I remember the brick walls in the restaurant.

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And the steak was one of the best steaks

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we've probably ever had.

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I mean, who knows, maybe it wasn't.

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Maybe it was a bad steak.

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But at the moment, that thing was so good.

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- [Rob] The setting, the experience, the company.

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Same thing with cigars.

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- [Sean] Smoking cigars, smoking Opus

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right there in the restaurant.

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And this is the time of day where the smoking bans,

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even in Minnesota, even in the U.S.,

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maybe only California had a smoking ban, nowhere else.

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New York, no smoking ban nowhere.

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I mean, so smoking during dinner was just normal,

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especially in the Dominican Republic.

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- [Rob] It's the best thing, to be able to smoke

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while you eat.

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- [Sean] Yeah. - [Tim] Yeah, we enjoyed it.

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But the other part of the experience is,

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is all the other cigar, you know,

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some other cigar makers were there.

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And I can't remember who came by,

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other than Cynthia was there eating.

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She came over and said hi.

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- [Rob] Carlito's sister.

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- [Tim] Yeah, Carlito's sister.

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We got to. - [Sean] Remember that.

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- [Tim] The first time we got introduced to her.

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but other people would come by their table

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and pay respects, say hi, and.

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- [Rob] Because this is like the godfather.

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- [Sean] Oh yeah, Carlos Fuente Senior, I mean.

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- [Tim] Yes. - [Rob] Yeah.

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- [Sean] Really, but they're equal partners starting out,

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when they both got going.

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So I mean, yeah, but Senior.

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- [Rob] No, I meant the other cigar makers are like.

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- [Sean] Oh, going to, yes, pay their respects.

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- [Rob] If I saw Carlito, yeah.

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- [Sean] No question about it.

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- [Rob] I'm not gonna walk by and not say anything.

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I'm gonna say hello.

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- [Sean] Yeah. - [Tim] Oh yeah.

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- [Rob] Goodbye, you know?

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- [Tim] Yeah. - [Sean] Oh yeah.

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- [Tim] It's kinda the who's who of the night, yeah.

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- [Rob] Kiss the ring, you know, whatever.

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- [Rob] So you're sitting there, it's 10:30.

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- [Sean] We had great wine and scotch, I mean, cigars, meal.

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- [Tim] And it's like, this thing is happening.

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- [Rob] And is there any business talk?

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Are you guys talking business,

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or is it just getting to know him?

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- [Sean] Well, we were talking exclusivity.

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I remember that part of the conversation.

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I remember one of the, I think it was this dinner,

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and it could've been a different one.

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It's like, all right, Carlito.

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We can head-start or whatever, you know?

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Small company exclusivity rarely is good, you know?

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That kinda hurts, and we need that kind of growth.

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So he kind of understood that, you know?

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But I'm kinda stepping out here.

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So okay, great, well, what about Cuba?

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Let's leave Cuba available.

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If we're able to somehow do a deal there to get in,

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which we did try, by the way, but that never.

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- [Tim] Never happened.

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- [Sean] That's a different story altogether.

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But he says, "That's a great idea, no problem.

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Yeah, you can get Cuba, that would be good.

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Fuente, and if Cuba,"

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so we were kinda gaining some agreement in that.

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- [Rob] But you gave him the exclusivity basically for.

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- [Sean] Couple years.

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- [Rob] Couple years?

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- [Sean] Yeah. - [Tim] Started it at 12.

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And then we extended it as things were.

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- [Rob] 12 months.

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- [Tim] 12 months, yes.

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- [Rob] And extended it.

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- [Sean] 12 more. - [Tim] Another 12.

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Things were going good.

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We had a good relationship with them.

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We had the humidor bags that were selling very, very.

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- [Rob] Did you have people calling you? Wanting-

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- [Tim] Yes.

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- [Rob] And you were turning them down, saying, "I can't."

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- [Sean] And the same people who said, "I don't need this.

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All my cigars sell fast enough.

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Why would I put this in?

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It's way too expensive.

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Nobody knows what it is anyway.

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Why would I do this kind of thing?"

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And then, you know, Fuente puts it in there.

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"Hey, you know, we kinda like to look at that."

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- [Rob] That sucks though, that you had to say no.

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- [Sean] Yeah. - [Tim] Yeah.

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- [Rob] Okay.

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- [Tim] So that night, you know, dinners take forever.

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They don't just sit down and wolf down a steak

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and get outta there, I mean.

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- [Rob] This is not an hour ordeal.

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- [Tim] No, we were, I think until 1 o'clock, 12:30.

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- [Rob] 1 o'clock.

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- [Tim] I mean, it was pretty late.

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- [Sean] One o'clock, yeah.

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- [Tim] I mean, you sit down by 10:30.

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And then, you know how it is.

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You have a two-hour, that's already 12:30 right there.

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That's not hard to do. - [Sean] We're 30 years old.

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We're talking about the plans.

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We're putting together our business.

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- [Rob] I'd be done at nine.

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- [Sean] Hey from 1:00 a.m. to 6:00 a.m.,

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we were putting together our future business

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plans with Carlito.

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- [Tim] That's right.

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- [Sean] We couldn't sleep at-

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- [Rob] 9 or 10 out of 10, man I'd be in.

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- [Sean] We couldn't sleep at all. No, no, no.

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We were, and we were, yeah, we gotta have,

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them come up to our offices in Minnesota.

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We, he, when he dropped us off, we were gonna,

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we were gonna just go to bed and it's like, hey,

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do you wanna have another cigar? Yeah,

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let's have another cigar.

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So we walked into the, sat down in the casino area,

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you know, not ton, you know, not busy at all.

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Just, just,

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just relaxed and just to unwind from the dinner and how

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exciting it was.

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And just talked about, you know, things that, you know,

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look at, you know, talked about the future and wow.

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This could be you know, really a, a catalyst to,

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you know, get some momentum and, and so on and time flew.

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I mean, next thing you know, it it's like, all right.

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Probably had a couple too many scotch, you know, just in,

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you know, got lost track of time and,

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and probably didn't have 1 cigar, probably had 2 or

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3, you know, throughout that time.

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- [Rob] Knowing you guys. Yeah.

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2 or 3, maybe 4.

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- [Sean] And it's like, you know, Carlito's gonna

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pick us up here in a few, you know, a little bit here.

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We better.

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Maybe we should just go to bed right now.

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And I think we, they don't close.

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Okay. I don't think they close.

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They didn't at this time. They do nowadays.

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When you go there, you can't even do that.

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You can't even smoke in the hotel anymore.

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You can't smoke in the casino anymore, but back in the day.

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So that's what we, that's what we were doing.

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We were truly planning the future of being in the boxes.

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What are some, how do we leverage this thing?

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And you know,

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we gotta get Carlito to come and visit us in Minnesota.

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I remember that kind of, you know, talking about that,

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we're be we're, we're like this now, you know,

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we're thinking.

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And so we were, we were on cloud nine.

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We were, we were, we had, we,

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we had too much adrenaline to go to sleep.

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There's no possible way we could go to sleep at that time.

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And we were, we were on cloud nine.

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I don't, I don't remember.

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I mean, that's one of the, I think the peak enthusiasm,

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enthusiastic times that I remember, you know, period.

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- [Tim] Oh yeah.

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- [Sean] And when we got, we got to bed and when that,

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then I think the phone rang, you know,

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because it rang the other night at 9:30.

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This time it rang at 9-

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- [Tim] 9:00 a.m.

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- [Sean] We probably got, you know, two and a half hours

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of sleep. We needed about 18 hours.

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Just on that one.

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- [Tim] Part of our enthusiasm was knowing that, okay,

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he's gonna pick us up and we're gonna go to Fuente factory

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and we're gonna, you know, see where Opus X is made and,

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and just, we're hanging out with him next day, all day.

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- [Rob] The curtain is gonna be pulled back a little bit.

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- [Tim] All day, you know?

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He's just a great.

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- [Rob] So he picks you up. You're a little hungover.

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- [Sean] Might be the most hungover I've ever been.

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For myself,

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at least that's how I felt. Just didn't feel good.

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You're in a third world country just got there. You know,

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did you drink any of the water,

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maybe some got in when you're brushing your teeth, you know?

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So they're all kinds of things that are working on the

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system.

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And so, and plus the way that they drive in the D.R.

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It is just like this stop, gun it, stop. I mean,

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it's like this doesn't work. This isn't, you know,

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I'm just in the back seat, just like just kind of like.

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- [Rob] Crossing your toes,

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hoping to God you can just hang on to it.

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- [Sean] Let me just please try to take some breaths

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so I don't, you know, ruin his car and we got in there,

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we got into his office and he knows, I guarantee you,

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he probably kinda knew this.

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He handed us and I remember it, we're and he was,

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they were renovating their office. So he, this was his old,

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old office not renovated yet. And we're sitting right here.

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We,

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we sit down and we spent the whole morning and he's right

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there and we are right there. He's got his computer here,

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he's on the phone talking to us at times, computer at times.

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And we're just like sitting right here. And,

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and as soon as we sat down, he handed us a, an Opus A.

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I mean, this is a awesome from the mid nineties,

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probably mid to, you know, 90 ish.

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We're thinking this was, you know, well, in hindsight we,

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it's probably 95, 96, 97 era of the cigar.

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Of this Opus A and even being,

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not feeling the best and feeling nauseous and, and,

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you know,

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part was it from the night before the car ride over?

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Not really sure, but it was like, man, this is like,

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just got off the tilt-a-whirl. It doesn't feel the best.

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And that's cigar, even in that environment was like,

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this cigar is spectacular.

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- [Tim] Oh, it was amazing.

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- [Sean] It was, that might be the best cigar experience

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I think that I, it's up there and it might be the best.

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- [Tim] Yeah. Sitting in Carlito's office.

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He hands you a Opus A, and you sit there

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and you smoke it in his office having a

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conversation with him. And it's.

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- [Sean] By the way, about 10 years later in, you know,

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the Connoisseur Corner in Cigar Aficionado

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where they rate old cigars?

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This 1997 Opus A

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got like a 98 or 100. I mean, one,

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one of those.

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- [Tim] A really high rating.

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- [Sean] It was up there.

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It was like, which was probably the vintage that we,

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he gave us

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at that time.

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And so I, I remember it's like, you know, it was,

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it was tough going through the factory.

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And when you're in the factory,

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a lot of people who are the first time in the factory,

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they throw up because of the amount of ammonia that all the

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processing and the tobacco it's all factories are like that.

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And so just that process you get, it's just a different.

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- [Rob] Yeah. Very astringent.

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- [Sean] Yeah, you don't, you don't, you don't feel good.

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I'm telling you,

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especially when it's your first time and you add up

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everything, you know, no sleep and you know,

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the car ride and drinking the night before and,

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and everything. It was a tough, tough day.

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Here's the greatest day, you know,

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at that moment in business.

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And, and enjoying it so much,

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but yet feeling the worst you ever felt because of the,

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the hours, the night before.

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- [Rob] Right.

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Love it.

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- [Sean] Yeah so he, he, he gave us a personal tour of that.

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We spent all day, then we got in the car and he picks up,

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we drove out to the farm.

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- [Tim] We get to go to the farm for the first time. I mean,

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there you are at Chateau De La Fuente,

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which is really spectacular. I mean,

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it looks like a Disney World now compared to what it did

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then. But back when we went, it was, it was like,

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that. I mean to us, it was unbelievable.

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- [Rob] Right.

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- [Tim] It's like, here you are.

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And they've got, you know,

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the tobacco barns and it's got the fields and all these

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rocks that line

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the roads that are painted in white and he is got a gazebo

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where you can go and sit and smoke and takes you up to the,

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up to the top where there's a helicopter pad and,

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and around another gazebo. So you kind of go and see,

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and you get up on the top and you look around and see all

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the mountains and all the fields and the river.

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- [Sean] All the roads are paint or have lined

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with rock that are painted white.

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He's got on the hillside,

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a bunch of rock in different colors showing the Opus X band.

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I mean, it's immaculate, you're out in the middle of,

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you know, how long an hour outside of the city?

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- [Tim] About an hour and a half, half hour.

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- [Sean] Hour and a half outside.

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- [Tim] Yeah. But it's just beautiful.

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Like Sean said,

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in the side and he's since expanded it now, but he had,

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you know,

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rock designs out there in green grass and then the Opus band

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in, in full color, you know,

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the reds and the blacks and the golds. And it just,

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you know, outlined in white, it just popped, you know,

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it was just, it was just a great experience.

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- [Rob] Had you guys gone to TPE or RTDA at that point?

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- [Tim] We had been, yes,

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because our first one was 97 where we didn't have the booth.

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We had the RV, we did get into the next one.

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So this was when the launch officially happened was in Tampa

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2001.

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- [Sean] Yeah.

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- [Tim] So we're talking, you know,

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this was a couple year journey here to get to where we were.

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- [Rob] Yeah.

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- [Sean] Yeah. It was four years after our founding.

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But one, one more story really quick back when,

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after we went to Malio's and we went back down there,

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we were, now it was official.

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We're going in all of the boxes.

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And we had a chance then that we were in Carlos Fuente

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Senior's, the factory he's in.

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And he came out there with his head agronomist and his head

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agronomist didn't speak any English,

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very well educated though

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in agronomy and understood tobacco and,

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and understood all the things that we were learning in our

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lab in terms of water activity, moisture content,

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oils, and sugars,

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and how do you get the cigars to improve over time and,

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and all of that, and this idea of removing moisture.

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And so when, when we were, you know, Carlito's dad,

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when we were, you know,

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we were talking through this and he then would speak in

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Spanish to the head agronomist, his right-hand man,

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the guy and the guy really influential over there. And his,

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this agronomist started speaking Spanish back to Senior.

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And he, Senior said,

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he just told me that this is like going from a horse and

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buggy, the way things are done now, to the automobile.

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With this technology, this is revolutionizing.

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This will change the industry.

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And that was the head of agronomy. I thought, okay,

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that's pretty cool.

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- [Rob] We're onto something.

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- [Sean] Yeah. - [Tim] Yeah.

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Good affirmation.

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- [Sean] So we, we were, this is when, when Carlito took it,

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this was when we had already been designing two-way humidity

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control.

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If we're the world's first two-way humidity control,

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that must mean everything else is one-way.

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We'd have to say that it kind of conveyed that in,

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in the design, the way we defined it.

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And so then we started to pick up some momentum with

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communication in the marketplace, and he's,

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he sent a nice letter to all the retailers and so forth

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talking about, hey, you know,

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these cigars are gonna be like capturing the, you know,

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the climate that's in Chateau De La Fuente.

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And so you know that by having the water drop on the box.

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And so we always told them, you know, first of all,

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resources are limited and this is a custom product.

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So we need to get half that. When we get an order,

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we need to have a lot of lead time.

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So we need 4 months before film can get ordered,

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then it's get printed.

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It goes to the factory to get formed and filled and sealed

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into a product. Then,

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then it's gotta take on the container and it's gotta go down

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to, to Tampa.

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Then from Tampa,

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it's gotta go on down to the Dominican Republic.

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You need 4 months for that scenario to happen.

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And so somewhere after a little bit of time,

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that lead time was lost on the purchasing side in there.

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And so we got an order and you know, maybe in 90 days,

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like we need this in 90 days.

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- [Tim] They need fast. Yeah.

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- [Sean] We scrambled, we, we couldn't ship it in time.

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So they had to start shipping box product to the marketplace

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without Humidipak inside and without the water drop.

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So we got a call from Carlos Senior and said,

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what in the hell is going on? You don't ever, you know,

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do this again, you know,

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like we need product here to show up on time. It's like,

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well, okay.

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And we know that, and retailers were actually saying, no,

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I don't want these.

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I want the ones with the water drop on the box.

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And so, because that's what my customers are,

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are looking for.

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They want to have the one with the water drop.

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- [Rob] You don't turn down Fuente product.

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- [Sean] Yeah.

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- [Tim] So one of those one way calls back in was from

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Senior that day.

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And you know, in his raspy voice says, you know,

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I really like you and your brother, you know,

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he always called us brothers,

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always thought we were brothers.

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And he goes, but if you ever don't ship on time.

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- [Sean] We're not doing this.

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- [Tim] We're not, this business is over.

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- [Rob] Fire the machines back up. Wow.

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- [Sean] We started to print extra. And just.

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- [Rob] Yeah, I was just gonna say that.

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- [Sean] Held it in inventory at that point.

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- [Rob] A little overstocking won't hurt you.

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Good.

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Oh my gosh.

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So obviously just even breaking the ground in the

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marketplace to consumers,

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you gotta go to RTDA, the biggest show in the world on this,

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you know, then it was IPCPR, and now it's PCA,

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but we know today, but you guys couldn't get in.

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You had no tickets.

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You had no space.

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- [Sean] Yeah. This was going back to what.

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- [Rob] You couldn't even get in as consumer-based tickets.

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- You couldn't walk the show.

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- [Sean] We were incorporated July of 1997.

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So remember back in the story of the dinner, that dinner we

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had was April of 1997.

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So May, June, we, we were 90 days,

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less than 90 days from the trade show.

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By that time, during the boom years, you couldn't get,

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the booths are all sold out.

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The hotels are sold out.

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So what did we do? We called they had, I think I,

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I remember 900 or something exhibitors.

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We called virtually every single company.

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- [Tim] We split the list up between the 3, 4 of us.

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And we just started calling every exhibitor.

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- [Rob] Can I, can I get space in your booth?

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- [Tim] Can we borrow? Can we, yeah,

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can we share it? Can we get a little spot?

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We want to get into the show.

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No, no, no, nothing.

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- [Sean] Zero.

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- [Sean] Zero.

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- [Rob] And they weren't having the big mega booths

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that they have now.

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It was all very small.

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- [Sean] Well, there were some mega booths, you know,

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you had General Cigar, that's a mega booth, you had

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Consolidated Cigar that.

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- [Rob] But for the most part, everyone's pretty just.

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- [Sean] That was the mega booth. Fuente's booth

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was probably, they were probably around that time too,

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but yeah,

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for the most part, it was small, but there were still,

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you still had some anchors.

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- [Rob] That you thought, eh, just gimme a 10 by 10

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or a table.

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- [Sean] Well, by the way, we had no idea anything.

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We didn't know what the show was gonna be like at all.

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And I, I think we only peeped our, you know, was able,

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we were able to look in there to, so we,

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we didn't know what to expect.

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We just knew that we couldn't get in.

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We knew that we had just dialed up a contract manufacturer

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and had ordered a product being made.

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We had to pay for that product. We had to come,

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we had to sell it. And so we said, well,

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we can't get a hotel room. Let's come up with an RV.

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Let's slap some.

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- [Tim] Banners on it.

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- [Sean] Big banners.

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The Humidipak bag is what it was all over it.

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So Humidipak wasn't the company,

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the company was SEIYGE Humidic Control.

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So the cigar company,

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the Cigar Box Company, the cigar, the humidor maker,

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his company was SEIYGE humidor or SEIYGE Cigar Box Company.

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So that folded and, and basically went irrelevant.

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And then we formed a new corporation with the 6 of us and

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called the company, SEIYGE Humidic Control Corporation.

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Humidic,

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wasn't a word, but we thought, Hey, we're not humidity,

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we're kind of controlling. So let's come up with humidic.

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We have this brand new word that we, and so that,

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that's what we with corporations spelled out SEIYGE Humidic

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Control Corporation. So the product was Humidipak.

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It was the, the Humidipak was the whole bag.

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The inside pouch was SEIYGE. That's what we called it.

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SEIYGE system 70 inside.

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And so we printed labels up. We had these bags,

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we slapped labels on them in the kitchen,

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in the house off a block off of Como Lake in, in St.

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Paul, I was single

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- [Rob] Your home.

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- [Sean] My home. I was single. I wasn't married.

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And so I'd get up.

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Used to be the attic was the master bedroom,

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walked down the stairs, opened the door.

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And, and we hired some like high school,

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just outta high school kids.

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2 of them, maybe 3 guys

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we had hired.

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We had a office in the kitchen, office

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in the living room, office in the dining room, office

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in the spare bedroom. That's 1, 2, 3, 4,

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and then one eventually in the spare bedroom, downstairs,

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five offices networked together on a phone system with,

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with 5 lines.

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We used Act! Contact Management software.

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We had bought a database for $500, which was like,

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oh my gosh.

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And we were just calling up retail stores to ship samples,

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load up the samples in somebody's car,

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bring them to the post office. And that was our routine.

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Every, that was the sales process.

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And then we would follow up 30 days later after they got the

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samples to get an order in.

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- [Rob] The desks were made out of filing cabinets

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and doors.

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- [Tim] Yep.

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- [Rob] On top of them.

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- [Tim] If you look through Sean's house, I mean,

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it was just a barrage of wires going everywhere. I mean,

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it looked like it was a server room.

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- [Rob] Don't trip.

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- [Tim] Just like, yeah. Going through all. I mean,

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through the kitchen and the family room into the bedrooms

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and down the stairs.

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- [Rob] It's like Steve Jobs starting in a garage.

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- [Tim] From that very first show in,

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it was in Orlando in 1997. As we went there,

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as you were speaking to earlier is we didn't have a booth.

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So we did the RV.

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We didn't know anybody,

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but we planted the RV in the parking lot of the Marriott.

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That's where the show was being held.

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And we would go into the entrances to get into the show full

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of the back, backpacks with samples on it.

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We'd go into the bar, we'd go into the restaurant.

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We'd go around. If we went to dinner that night out,

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down the street, we'd ask everybody, you know,

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are you part of the show? You selling, you buying?

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And, and we stood out there and we just tried to,

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we were taking orders.

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- [Sean] You take this door, I'll take this door.

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And by the way, back then you've been to the shows nowadays.

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It's nothing like it was back then. I mean,

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this was like a mob coming in.

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So it was a great opportunity for us really to sell.

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As a matter of fact, who knows, maybe we did better in the,

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in that fashion than we would've.

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If we would've had somebody's booth. And we,

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we were just going, hey, have you heard of Humidipak?

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Have you heard of the Humidipak bag?

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And of course nobody's heard of it,

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let me tell you about it. And so we would take,

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we didn't have order forms.

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We took business cards and we're writing, you know,

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orders on there, on the back.

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Okay. You'll take a case.

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And, and so on, we would get kicked out.

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The, the show coordinators would say, you can't do this.

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This is against show policy. You can't be selling out here.

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You know, you guys don't have a booth.

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And so we would just keep our eye out and,

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and just keep selling.

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- [Tim] But as Sean said, we, we couldn't get in.

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And then Bill,

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I remember his name Bill Fedder was the president of RTDA.

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And he tracked us down and kicked us out.

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And then they had the security guards watching for us.

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So we'd back away from the entrance, try and get him,

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you know,

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maybe coming down the hall and then they would chase us and

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we'd go to the other one and we'd go change clothes.

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- [Sean] Oh yeah.

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- We were doing absolutely.

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- It didn't, it didn't.

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We had to, we had to get orders in.

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And we, that was,

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that was the only option. Whatever has to get done.

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We had to do it.

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- [Tim] We were inviting people out to the RV.

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We were smoking in the RV.

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- [Rob] Smoking in the RV, which you're not allowed to do.

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- [Tim] Well back then. You probably were.

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We, we didn't get in with the security.

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- [Rob] What cigars were you smoking in the RV?

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Because they were pretty nice cigars.

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- [Tim] Tony Borhani's Bahia Golds.

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- [Rob] Bahia Golds.

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- [Tim] We bought a box or two of those Tony Borhani

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back in 1997 who

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he was, he was like up and coming.

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I mean he was big. He was.

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- [Rob] Were these Cuban cigars?

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- [Tim] No, no.

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He was made them in Costa Rica actually. Yeah.

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- [Rob] Okay. Bahia Golds.

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- [Tim] Bahia Golds.

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- [Sean] B-A-H-I-A, Bahia. So he was brand new,

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but he became very popular as a cigar brand.

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- [Tim] Well we ended up doing a deal with,

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with Tony probably in that

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99.

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- [Sean] 99, 2000 era. Right before Fuente actually.

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- [Tim] Yeah.

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Before Fuente and we did a 4-pack for him up Bahia bag.

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It was an orange bag. Had a bigger window on it.

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You could see the cigars in it.

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So he was one of our other first customers.

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Developed a fairly good relationship with him.

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- [Sean] He was a visionary. He,

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he kind of bought into the vision of how we wanted to

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change, how cigars are merchandised.

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And by the way,

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the films that we had at that time didn't work fast enough

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to replenish the lost air.

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What would happen in a normal wood humidor. So we,

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our product wasn't engineered yet to be the,

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the standard in a desktop humidor.

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And so that came later after the new Boveda membrane,

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the phenomenal membrane,

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the one we were talking about with Carlito

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and the strength of

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it and all the one that we, we still use today.

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And so we started to do a lot of research in our lab and you

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know,

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one of the issues was also bringing that box to equilibrium

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or, you know, what's called seasoning that humidor.

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And so Dr. Saari

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did an awful lot of testing and analysis on what it's gonna

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take.

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What's the right humidity level to get it into the wood

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properly at the right rate.

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So you don't shock the wood because if you,

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when you do traditional methods of wiping down that box with

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water or putting a reservoir of water,

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you do run the risk, depending on the humidor is made to,

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to cause unnecessary expansion of the wood and,

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and really change the geometry of that box.

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And so how you season it's really important. So we said,

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well,

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why don't we come up with a product for seasoning these wood

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humidors that does it really effectively where, you know,

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beyond a shadow of a doubt where you, where you,

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where it's done, right.

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So it's scientific.

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We knew how many grams needed to get into a typical humidor.

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We knew how long it took for those grams, those, that water,

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that water vapor to absorb into that wood.

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And it's a 10- to 14-day process.

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And so this is all over a lot of testing and,

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and we were probably, we probably could have come out with,

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you know, the product for humidors sooner than we did,

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but we were really anal about making sure that it works

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properly. And, and maybe that was,

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maybe we didn't need to be that perfectionist kind of.

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- [Rob] No, I think you did.

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I think I love it because I know whatever we come out with

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is tested and tried and it's not just.

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- [Sean] That's right. You know.

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- [Rob] The innovation is there.

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The science is there.

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- [Sean] And the need for revenue was there too.

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So we were able to hold back a little bit on that to make

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sure we understood the performance of it.

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And then we also understood how we market it what's the best

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way. So we went through a lot of ideas of, you know,

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do we call this, is this just a stabilizer and so forth?

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And we started using it with,

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in conjunction with the existing devices out there. And,

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and so we needed to test through all of that over time and

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not just accelerated, but real-life testing.

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And that's where the time goes into it.

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We finally determined that this product is gonna be best on

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its own. And so we wanted, we, by this time,

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Humidipak with Fuente and so forth, they're starting to get,

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you know, recognition in the marketplace.

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And so people were coming up with Humi this, Humi

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that, Humidi Puck, and so on.

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And it was such a generic name.

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Even some people who worked for us couldn't pronounce Humi

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right. I mean, it was Humipack, Humidity Packet.

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It was weird. And this is, you know,

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so Humidipak was too generic in our eyes. And so we said,

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you know what?

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We've got an opportunity now where we've got the films,

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we've got the product.

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The performance is phenomenal where the world's first

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two-way humidity control for desktop humidors.

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This is timing is right. We put together the story,

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we drafted a website for it and, and all of that.

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And then we said,

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we need to come up with another name because Humidipak,

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you know, it's, there's limitations of that.

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And we're still early, you know, at this point, of course,

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we've been around for, you know, 5, 6, 7 years, 6 years.

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So if that's, that's an eternity at that time for us,

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but we knew that we were just, just getting started and,

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and that we could afford the opportunity to do the right

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brand name. And, and we thought, wow, you know what you do.

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You know what this really does?

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In essence, this,

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this product creates such an awesome environment that you're

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allowing cigars to improve over time, rather than degrade,

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we're creating an aging vault.

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And so we started, you know,

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thinking about an aging vault as really you're transforming

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your, your desktop humidor,

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not just into something that has humidity in it, but you're,

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you're creating an aging vault.

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- [Rob] Because they do that at the factory.

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They have the aging room that's humidity controlled.

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- [Sean] And I think some of them probably call it

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an aging vault as well.

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So we're looking in, Tim started looking at books like

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Latin, French, and everything else for vault.

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And so Spanish word for vault is, is Boveda.

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We didn't know how to pronounce it.

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Boveda we were saying. We were saying,

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we were saying Boveda because of Aveda.

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The, the company in town here.

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- [Tim] Skincare, Aveda.

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- [Sean] Yeah. The salon products.

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And so we're thinking it must be pronounced Boveda.

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- [Rob] And who corrected you?

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- [Sean] We didn't like the name we had,

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but it was just the process of elimination.

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We didn't like any of the other names.

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And finally it's like, my gosh, we, it was the,

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that was the hardest thing.

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And we just kept procrastinating too much because it's like,

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ah, but it finally it's like, alright,

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we just gotta go with it.

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Let's just do Boveda.

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And so we said, Boveda is it.

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We went down to Carlito,

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told him here's our product for desktop humidors.

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It's the world's first two-way humidity control for desktop

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humidors, Boveda. And he looked at it.

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He says, that's not how you pronounce it.

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This is a Spanish word. It's it's Boveda.

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- [Tim] It's Boveda.

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- [Sean] And he said, alright, we'll call it Boveda.

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- [Tim] We were so excited to share it with him. He,

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he kind of looked at us like we were dummies. He was kind,

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you dummies, that's a Spanish word.

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But we did like the way that the word looked, you know,

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as Sean said,

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it's a really hard process to- you just don't fall in love

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with something typically right away.

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And we looked through so many different books,

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French and Italian, Spanish, Latin, anything.

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And, but we kind of keyed in on that word vault, just,

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you know, once we saw that word, it was like, okay, that's,

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that's kind of cool.

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- [Rob] I remember the display at Tobacco Grove

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that weighed about six tons.

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- [Tim] The metal one. Yes.

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- [Rob] The metal one.

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- [Sean] You remember that?

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- [Rob] Oh, it, I would have to dodge it every time.

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- [Sean] I think it was 100 pounds.

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I think it was 100 pounds.

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- [Tim] Yeah. They were about 110 pounds.

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- [Rob] It was a ton.

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- [Tim] Yeah.

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- [Rob] We never moved it.

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Because God knows you don't wanna move it.

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- [Tim] You wouldn't, you didn't have to.

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- [Rob] And then it had all the different RH levels.

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- [Tim] We tried to make it really, really simple.

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So the, the, the name up at the top was, you know,

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the storing and storing and aging cigars.

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So we were trying to change mentality of people.

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- [Sean] Storing and aging cigars at home.

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- [Tim] At home. Yeah.

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And then we try to make it really easy and say,

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it's a three step process. 1, 2 and 3.

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This is all you have to do. 1 season it, 2 pick this,

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you know, pick this RH, and 3

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just then get on the automatic reorder and then they'll show

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up at your door.

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- [Rob] So if I were a retailer, I'd be like,

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how am I gonna sell this?

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But until the customer realizes the convenience,

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the mess-free. And no worries.

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- [Tim] And that it works.

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- [Rob] And it works.

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- [Sean] We were lucky because at this time the internet,

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the internet and so forth is starting to pick up momentum.

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You know, you had Amazon out there and,

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and now eCommerce was starting to be, you know,

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accepted and so on. And it was just all theory.

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You know, it started to pick up momentum, which was ideal.

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We needed that because nobody wanted our product.

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And we said, we, you know,

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we used to eat breakfast every Friday morning on our weekly

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meeting.

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We ate here at Original Pancake House here in Wayzata.

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And we said, you know, it's like, ah, no, one's gonna just,

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you know, we can't get a distributor on this thing.

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You know what, that's great.

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You know, what's the best thing ever.

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You know, why,

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because we're gonna sell this thing direct to consumers.

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We're going direct. We're gonna build a webpage.

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Luckily the,

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the thing that really made the product pick up momentum was

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Cigar Aficionado said, hey, we will write up a

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one pager for you guys in our Good Life section.

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And that was really the turning point.

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And so they wrote Boveda,

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this brand new product for your humidor,

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our phone was ringing off the hook.

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- [Tim] It was crazy.

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- [Sean] It was,

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I mean we're talking months and months worth of,

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we were down here at this time.

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And we are, we in this office in,

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we are picking up the phone. It was,

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it was not the eCommerce like today. It was, it was,

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you guys remember the term Sneakernet, it was Sneakernet.

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You would get an order and you would fax, you know,

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you'd get an order online that would come on the fax or,

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or whatever, or online.

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And then we'd fax over the order to the warehouse.

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You know, to ship it out to consumers.

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And eventually we would set up, actually, we would start it

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right here. We would ship them from here.

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And we would have assembly lines every day.

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Just like pretty soon it just got burdensome and just the,

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you know, every day operation.

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And then it went up to North Branch, Minnesota,

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where they started shipping product to consumers and,

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and you look at a lot of high profile people.

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So every now and then we would take a look at our who's,

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who it's going to and who, if we didn't who they are,

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we'd Google them.

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- [Tim] Now everybody at home has Coolerdors,

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and you know, any plastic container.

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- [Rob] You would never get that with one-way

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humidification.

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You'd be you. That would be a full-time job.

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To go through your entire collection, humidify it,

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and then in 2 weeks you gotta do it again.

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- [Tim] Because you're getting a hundred percent humidity

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in there with a, with a, with a wet device.

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- [Sean] There were two things that really

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resonated with the market.

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And both of these two things are equally important because

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we spend a lot of money on cigars, you know, $10, $15,

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sometimes $20, depending on what state you live in,

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they're expensive.

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And so if you just want to have a smoking experience,

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go ahead and buy a Dutch Masters or, or a Swish Sweets, or,

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or whatever. But if you want to enjoy the dynamic character,

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that's in tobacco, you want to care for it properly.

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And so eliminating those fluctuations and allowing the age

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is a big deal. But the other thing that just so happens,

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it's the easiest thing to use in the world.

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You put the correct number of Boveda inside the humidor,

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close the lid and you're done.

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And it was that compounding effect that I think really

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clicked. It was one, they're better.

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They tastes good. Like Carlito had said,

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I want to eat this thing now.

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So that's really critical what we do to cigars. But,

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but the other thing,

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we live in a society that wants simplicity. And so we

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meet that goal as well.

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And it's those two things together that are everything in

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this product.

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- [Rob] Right. And I think too, like the expense wise,

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I look at it now and it's like, okay,

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my 100-count humidor cost me like $63.85 for

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the whole year.

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And how many hundreds of dollars of cigars did I have in

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that humidor for the whole year?

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So for $63,

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I have perfect cigars for a whole year revolving

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constantly. And I'm smoking them and I'm enjoying them.

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That was priceless to me.

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Some of the highlights of Boveda, where Boveda

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has been placed, are definitely notable.

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And I think some of the people out there should notice some

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of these because they're not always readily available.

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2004 Rolls-Royce

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Phantom car places Boveda inside the car humidor.

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What was that conversation like? Rolls-Royce calls up

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Humidipak and says, yeah, we want your technology.

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- [Tim] We tried to trade 8 Boveda packets for two Phantoms

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and it didn't go over well.

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- [Rob] Trade up that minivan we're getting

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Rolls-Royce Phantom.

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- [Sean] Yeah. Yeah.

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Forzaro.

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I forget the name of the company out of London

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got a call from their, you know,

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they're contracted with Rolls-Royce to make this glove box

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humidor. And matter of fact, they sent us the actual,

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you know, the three-cigar metal heavy-duty.

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It's totally what you'd think of Rolls-Royce.

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In terms of a pocket humidor and that pocket humidor,

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I mean, it was really neat.

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The glove box would open and this, this little metal,

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three-cigar humidor would sit in the,

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in this little cradle in the glove box.

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And when you'd press the button on the humidor would open up

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and fold out.

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And here's your three cigars to take outta there. You'd,

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you'd push it down. It was really neat.

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$280,000 car with a with and they,

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and it was Humidipak in there.

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- [Rob] Do you still have replacements going out for

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those or?

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- [Sean] I don't. I doubt it.

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No idea. I don't even know if they still have the model.

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Subzero did a model too. Just very similar.

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So Subzero's big wine fridge, this came years later,

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their big $8,000 wine cellars, think of a big fridge, glass

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door, and a bunch of shelving. In the middle shelf,

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there was a wood humidor made in the U.S.A.

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Really nice wood, mahogany.

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And that was built for Humidipak, Boveda actually. Built for

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Boveda. We were Boveda by this time.

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And so this was an option for their Subzero products.

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- [Rob] MLB bats and baseballs.

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- [Sean] We, we, back in early 2000, maybe 2004-ish.

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In that time period,

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there was an article in Wall Street Journal where the,

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the Colorado Rockies were taking some heat because they had

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built this humidor. And so other teams were saying, hey,

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what's going on here? You can't, you know,

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have a, you know,

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you're doing an unfair advantage when in fact what they were

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doing is just following the instructions of Rawlings,

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the manufacturer for all Major League baseballs.

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And you want to keep baseballs in the 50% range of relative

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humidity between it's just like wood. Believe it or not,

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the materials in there behave similar.

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You want to have it between 45, 55%-ish,

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40 to 60% relative humidity in there.

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And we started to then called I,

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I sent the letter to the commissioner's office in New York

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City. Hey, we've got this technology and to control

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baseballs, we read the article, we might be able to help

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on all that and said,

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got a call back from one of their not executives, per se,

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but someone who's heavily involved in Major League baseball,

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former Hall of Fame baseball player, as a matter of fact,

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and from St. Louis, played for the Cardinals.

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And he was now in the Major League Baseball's administrative

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offices. And so on.

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And with this connections with Rawlings,

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so we started to do some testing and it's amazing when you

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dry down a baseball, how different it is when you have it,

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water logged and how, like, for example, if you have low,

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proper, and high humidity, the recoil impact on a,

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on a ball just like dropping them from the same level off

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the floor and the amount of bounce you get.

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And so it is an unfair advantage around the league,

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depending on where the water activity is of those baseballs.

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- [Rob] Yeah. The dryer, it is, I would assume the,

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the easier it's gonna pop up.

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It's not gonna absorb all that energy.

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- [Sean] There there's a,

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there's a right humidity there and it changes.

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And it's amazing

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the dramatic changes to a baseball. Major League Baseball

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should use Boveda in all of their packaging to bring them to

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equilibrium.

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Now, if every humidor, every team has a humidor, okay.

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Maybe they have it covered in, in that type of environment,

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but maybe the answer would be a big pail and they should

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have Boveda.

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Every one of them should be stored with Boveda

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it's a big, it's a,

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it is a big deal. They didn't wanna pay for a product.

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And then eventually we were thinking, well,

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let's just do this thing for free,

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but it was just hard to get in there.

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Nothing ever happened to it. But this to this day,

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we would probably make, standardize the rule book,

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let's just say that way in terms of home runs and,

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and so on,

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because the balls will behave the same now with Boveda,

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whether you're playing in Florida or Colorado or Seattle

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or Minnesota.

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- [Rob] And the bats as well, the bats,

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they had bat bags with Boveda in there

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to make sure the wood of the, the bat was properly.

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- [Sean] We heard that Ichiro,

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remember the Japanese player, Ichiro, played

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for the Seattle Mariners

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and eventually played for the Yankees. He had a,

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he had a personal bat bag and he would put Boveda in his bat

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bag.

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So that picked up a little bit of word of mouth within the

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league, Marucci or Marucci bats believe, you know,

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were rumored to use it.

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Another bat company used it in a sleeve

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and so on. That never picked up momentum either.

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But bats also need to be at a ideal equilibrium to get the

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proper flex recoil. And, and impact on the ball.

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- [Tim] They're wood. Yeah. You know, I mean, they they're,

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they're affected by the environment just like anything else

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would be.

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- [Rob] I thought really interesting was right after 9/11,

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the government reaches out to you guys to control basically

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patches for bioterrorism.

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- [Sean] That lab that you're talking about in

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Albuquerque for biotech, whatever that was for that patch.

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And then there's another one for their MREs, meals

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ready-to-eat and Natick, Natick in, in Massachusetts.

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And so they,

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but everything was top secret that for the most part and

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sort of, and,

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and we never got any results in their testing or,

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or whatever. And

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those were opportunities that never really materialized.

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- [Tim] You're going down a list. I mean,

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these are things over the years,

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we've had such unique opportunities that have come our way

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where it,

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you get to understand products that you never ever thought

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of that might have some sensitivity to moisture. And, and.

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- [Rob] Trust me, I know.

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Starting out in customer service here.

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You get some really weird phone calls.

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Say what? Alligator eggs that was unique.

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Boeing called us for the bags that they were shipping the

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wings in or something like that.

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And the bag that they wrapped it in needed to be humidified.

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- [Tim] Oh, we've had, yeah.

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Car parts, you know, little plastic nylon pieces that,

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that are kind of like fasteners.

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Those would break if they're not there.

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- [Rob] Too dry, yeah.

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- [Sean] Crickets was a interesting one.

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A local cricket company. So crickets need to be in a,

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if it gets too dry, they don't live very long.

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And so they need to have a more humidity.

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And so they had these chambers and there was a local company

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here in the Twin Cities and they,

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it was buying some product.

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- [Tim] Lizard and snake food.

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- [Sean] Oh yeah, yeah, exactly.

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They're for their reptiles. They feed the, the bait,

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you know, bait or feed, I guess.

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- [Tim] And they won't eat them they're dead.

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So they need them to be live in order for the reptiles to

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eat them.

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- [Rob] See.

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Boveda's just helping out the next reptile

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to get a good meal.

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- [Tim] That's right.

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- [Rob] I'm sure there's more questions out there.

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Post your questions. We will get to them in the comments.

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We have a whole team that looks at this stuff and I don't

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know. I can't

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thank you guys enough. Not, not only for my job,

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but for changing the industry for us,

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for making us enjoy cigars that we want to eat,

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even though we don't,

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but we want to eat them because they taste so good for just

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the whole thing. We can't thank you enough.

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- [Sean] Awesome. Thank you, Rob.

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We appreciate what you do. Thank you, Mr. Boveda.

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- [Rob] Yeah. Right, right, right.

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By the way, I don't own the company.

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These guys here. It's not, you know, I'm just on camera.

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I'm the face. So.

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- [Tim] Well, it's been fun,

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but what has been exciting is bringing science to a very old

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industry that has done way things for a hundred years

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sometimes doing them them right.

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But not because they were scientifically doing it.

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They just through experimentation of their own. And, and,

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but as a company what's really fulfilling is that we get to

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educate people. You know,

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we have smart people like you on our staff and Dr.

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Al and Bob when we started and,

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and that's just continued to expand. And,

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and we get to look at it a different way,

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we're, we're a packaging company that has expertise.

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You know, we're not cigar makers.

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We'll never pretend to be. We love them.

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So we get nerdy in it. And like, how's this work?

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Why is it working that way? But we've, we've been blessed,

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you know, to be in an opportunity to,

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to change the industry. And, you know,

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Carlito said it to us. He goes, if you guys say what you do,

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if you do what you say, you do,

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you will change the industry.

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And he, he was right.

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I think we really have changed the industry for the, for

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the better.

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- [Rob] There's another episode of Box Press.

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This one was behind-the-scenes of Boveda.

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25 years being in the business. We're celebrating this year.

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Again, if you need more Boveda head over to bovedainc.com.

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If you want to explore the science, we have tons of videos,

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tons of how to's, check out our FAQs.

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And again,

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hats off to Sean and Tim and the rest of the crew for

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starting Boveda 25 years ago,

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we would be up a creek without a paddle without it, so.

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Thanks, guys.

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- [Sean] Awesome. Thanks Rob. - [Rob] Thank you.

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