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“One of the things that we grow year round is actually celery. So I think we're going into the third or fourth year of growing celery nonstop year round. So a lot of people, you know, we kind of become known as the, you know, celery people at market,” says Andrew Phelps, co-owner of Phelps Farm in Guttenberg, Iowa, and this week’s featured grower on Greenhouse Success Stories.
After a career pivot from IT, Andrew Phelps and his wife Amy transformed her family’s farmland into a thriving, small-scale year-round vegetable operation—earning a reputation for consistency, niche innovation, and direct-to-consumer success. From overcoming devastating storms and infrastructure challenges to pioneering unique offerings like customizable CSA boxes and introducing farm-fresh beef, eggs, and honey, Andrew Phelps shares how strategic grants, tech tools, and a hands-on approach turned adversity into opportunity. Discover how this farmer’s market staple is setting a new standard for small growers aiming for year-round production and direct sales.
You want to build a thriving year-round farm business—take these actions to accelerate your greenhouse journey:
"We invest quite heavily in education and learning new things. If you’re a new greenhouse grower, figure out your local resources—whether that’s a university extension, conferences, or online master classes. Having someone in your toolbox who can help with problems is a huge asset."
"One of the things that we grow year round is celery. I think we're going into the third or fourth year of growing celery nonstop. A lot of people, we kind of become known as the celery people at market—we've always got it."
"So we have two children, they're five and six, and we bring them to the farm with us. They're learning how to grow, seed start, and transplant vegetables. Teaching them that you can grow food is probably our proudest moment as growers and as parents."
Website: https://phelpsfarmsiowa.com/
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Iowa Food Hub: https://www.iowafoodhub.org/
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Orisha Automation: https://www.orisha.io/
Iowa State University Extension: https://www.extension.iastate.edu/
Market Gardener Masterclass (by Jean-Martin Fortier): https://www.marketgardener.com/
Practical Farmers of Iowa (PFI): https://practicalfarmers.org/
FairShare CSA Coalition: https://www.csacoalition.org/
Midwest Organic Vegetable Production Conference: https://www.movia.org/
Resilient Food Systems Infrastructure Program (Iowa Dept. of Agriculture): https://iowaagriculture.gov/markets/resilient-food-systems-infrastructure-rfsi
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One of the things that we grow year round is actually celery. So I think
Speaker:we're going into the third or fourth year of growing celery
Speaker:nonstop year round. So a lot of people,
Speaker:you know, we kind of become known as the, you know,
Speaker:celery people at market. You know, we've always got it.
Speaker:Welcome to Greenhouse Success Stories. Tune in every week as we share
Speaker:conversations with growers, operators and innovators from around the world,
Speaker:providing insight into what's working in their greenhouses. We discuss
Speaker:firsthand experiences and provide insights into how these forums are
Speaker:succeeding and thriving. Special thanks to our title sponsor,
Speaker:Arnois Greenhouse, with your host, founder of Little Greenhouse that
Speaker:could, Trina Semenchuk. Hi everyone.
Speaker:Thank you for tuning in to this episode of Greenhouse Success Stories.
Speaker:Looking forward to this interview. We have Andrew Phelps here.
Speaker:Andrew and his wife Amy Phelps are the owner of Phelps
Speaker:Farm Farms in Gunburg, Iowa. So thank you so
Speaker:much for joining us, Andrew. Yeah, thanks for
Speaker:having me. So just give us maybe a little bit of
Speaker:background for anyone listening in right now. Can you tell us about
Speaker:your story, how you got into the greenhouse industry?
Speaker:You know, how did you start kind of those, those
Speaker:details? Yeah. So
Speaker:we, my wife and I, purchased our farmland in
Speaker:2019. It was originally part of my
Speaker:wife's family home farm. She actually grew up right across
Speaker:the road. We have about 79 acres of
Speaker:land. We began farm, actually
Speaker:vegetable farming in 2021.
Speaker:So originally my background is in IT and I was working
Speaker:at an IT data center. Oh. And my position
Speaker:and department were basically outsourced.
Speaker:So I had to, you know, figure out, you know,
Speaker:what I was going to do, you know, for income.
Speaker:So we decided to do something with our farmland.
Speaker:You know, we kind of toyed with a bunch of different ideas, you know,
Speaker:maybe renting it out. It was originally a row crop
Speaker:farm, so, you know, corn, soybeans, you know, stuff like that.
Speaker:I had the wise idea that I was going to be a pumpkin
Speaker:farmer. And after quite a bit of research
Speaker:and you know, looking into it, you know, that's
Speaker:wasn't going to be feasible because it's income just like one time a year
Speaker:and pumpkins are big and bulky and heavy and a lot of work.
Speaker:So we kind of went down the rabbit hole of we're going to
Speaker:grow vegetables and, you know, figure out how
Speaker:to sell them. We started doing the farmers markets.
Speaker:You know, it just kind of snowballed from, from that point on,
Speaker:kind of going back to our farmland. We sectioned off 5 acres
Speaker:just for vegetable production. And then we have about
Speaker:30 acres of woods and another about 40 acres
Speaker:of cattle pasture. My brother in law still
Speaker:lives across the road and he runs a certified black and Angus
Speaker:farm. So he rotisserie grazes on
Speaker:our pastures through throughout the year. So it's still kind
Speaker:of part of my wife's family. You know, it's still part of the home farm.
Speaker:So that's, that's pretty cool. But yeah, that, this is very
Speaker:interesting. Okay, so just so that I've got the timelines right in
Speaker:my head, so in 2019, you and your wife
Speaker:bought your wife's family home farm, which was 79 acres. And
Speaker:then in 2021 you started vegetable farming, is that correct?
Speaker:Yep, yep, that's right. Okay, so very. So I have a couple of
Speaker:questions. Why pumpkin farming? Why did you want. Do you like
Speaker:Halloween? What? Yeah. So I mean I always
Speaker:like growing pumpkins and growing up I always had pumpkins in my
Speaker:backyard, you know. You know, so
Speaker:this is what I knew at the time and I knew how to kind of
Speaker:grow pumpkins and it was fun and you know, I enjoyed it.
Speaker:But when we started looking at, you know, profitability and you
Speaker:know, the, the market, a lot of people grow up pumpkins
Speaker:and a lot of people bring pumpkins in from other places
Speaker:that, you know, they're acres and acres of, you know, fields.
Speaker:We thought about maybe doing like agritourism, you know, have people come out,
Speaker:you know, pick, pick your pumpkins out in the field.
Speaker:But you know, that didn't really sound too interesting to us.
Speaker:You just didn't want people in the farm and you want to be
Speaker:more protein focused. Yeah,
Speaker:I mean it's, it's a lot of work. And again, it kind
Speaker:of goes back to, you know, what are we going to do like in the
Speaker:springtime, you know, what can we grow? What other things can we do year
Speaker:round to, you know, generate
Speaker:income throughout the year, not just late, late summer,
Speaker:fall time frame. So we kind of
Speaker:went, you know, started looking at growing other things and then
Speaker:we started doing, you know, figuring out
Speaker:we could grow vegetables. Okay. So we,
Speaker:you know, kind of kind of started there, you know, just small crops and
Speaker:we started doing the farmer's market in town and
Speaker:you know, just kind of trying to figure out what people wanted.
Speaker:And yeah, it just kept snowballing.
Speaker:So had your wife been farming her whole
Speaker:life, it being her family farm or what was her
Speaker:background? Yeah, so she, she grew up on
Speaker:a farm. So they, they had cattle, they had hogs, they
Speaker:did row crops. She, she's familiar with
Speaker:farming and they always had a, a very large garden. She
Speaker:did a lot of canning with her mom. Her mom was a
Speaker:Home Ec teacher for 40 years at the local school.
Speaker:So, you know, they, they did a lot of canning and
Speaker:preserving and so
Speaker:my wife actually, her background is actually nursing.
Speaker:Oh she has a master's degree in nursing.
Speaker:So in my background is it. I have a
Speaker:bachelor's degree in computer network administration. So perfect
Speaker:for farming. Yeah, that's what that, you know, that I find
Speaker:that so interesting. I have a lot of friends who are, you know, engineers
Speaker:and they all, they spend their days behind a computer and a
Speaker:screen and you know, some of them are happy, some of them are, are not
Speaker:so happy. So I'm, I'm wondering, you know, with the
Speaker:IT life, like, why not get another IT
Speaker:job? Were you tired of being behind the desk and did you want
Speaker:to be, you know, working with your hands more?
Speaker:Yeah, in a sense I'm a very hands
Speaker:on person. I like being outside, I like doing
Speaker:things and you know, just sitting behind a computer screen all
Speaker:day, it just, I don't know, I didn't,
Speaker:it's so. Yeah. And
Speaker:you know, I like, you know, doing things, you know, that you
Speaker:can actually, you know, be outside and you know, enjoy the,
Speaker:the nice weather. You know, when it's nice out and you know, in
Speaker:it, you can be in a low cubicle or behind a screen
Speaker:all day and it's like beautiful 75 degrees, sunny day out and
Speaker:everybody's having a good time behind
Speaker:a screen. So, you know, that
Speaker:with, with farming I can make my own schedules in a sense.
Speaker:You know, I can plan, you know, I can change my schedule as
Speaker:needed. If the kids have something going on or appointments, I can,
Speaker:you know, take care of it. So, you know, there's a lot more
Speaker:flexibility. Where is
Speaker:Phelps farm at today? And you know, what are,
Speaker:what are some things that you do different than other greenhouse growers?
Speaker:Like how would you differentiate yourself? So
Speaker:we are focused on growing year round. So
Speaker:our focus is continually going more and more towards that
Speaker:mindset that we. Just because it gets cold outside
Speaker:doesn't mean we stop growing. There's a lot of farmers in the area.
Speaker:You know, the farmers market, they, they kind of stop growing after a
Speaker:while. You know, when it starts getting coal. Just, sorry, just out of
Speaker:curiosity, cold does it get.
Speaker:In the winter time? I mean, it'll
Speaker:get down to, I think one winter we were
Speaker:40 below zero. But that's, that's pretty unusual for us
Speaker:for the most part. In the winter time, it gets down to the teens
Speaker:or zero degrees at night, typically. And then,
Speaker:you know, during the teens, during the day. So, I mean, it gets
Speaker:cold. Okay, keep. Yeah, keep going.
Speaker:I'm sorry. I'm sorry for interrupting you. I just. I'm from Winnipeg. So
Speaker:it's like minus 40 degrees in
Speaker:Celsius. Okay. In winter, but,
Speaker:you know, zero is still. That's, that's still pretty chilly. I'm actually
Speaker:surprised that it gets that cold for you guys.
Speaker:Yeah. So that. That's Fahrenheit. Yeah.
Speaker:Okay. Yeah, I know. I actually just pulled up my. Not sure what it is
Speaker:in Celsius, I'm not used to, but yeah,
Speaker:I mean, we. We do good nights below zero too.
Speaker:So, you know, it depends if, you know, we get a
Speaker:polar vortex coming down, you know, out of the north.
Speaker:So. Yeah, we started off with
Speaker:farmer's friends caterpillar tunnels. So those
Speaker:are 16 foot wide and 100 foot long.
Speaker:We start off with one, then we got another, and then
Speaker:we got another one after that. So we were up to three, and then we
Speaker:put up one more. So we have actually four. So we
Speaker:kind of discovered that we can grow a lot
Speaker:out of season or season extension for
Speaker:crops. So we just kind of kept buying these
Speaker:and we still use them and
Speaker:they've been great. But the problem I run
Speaker:into is that you have to manually open and close them
Speaker:on a sunny day. You know, if I'm at market on a Saturday and it's
Speaker:cold in the morning, I go to market and I come home
Speaker:and it's sunny and they're, you know, the temperature swings are quite extreme.
Speaker:So I've put vents in and tried putting
Speaker:fans in. And, you know, or
Speaker:if I go away for a conference or something for a day, I have to
Speaker:try to find somebody to come open and close them. And you
Speaker:know, that that's probably the biggest thing, you know, just.
Speaker:Just the manual labor of that. But other than
Speaker:that, I mean, we. We can grow quite a bit right now,
Speaker:my farmer's friend. I've got lettuce, I've got some broccoli going.
Speaker:Still. One of them I partially heat under
Speaker:row cover. So I still have ginger,
Speaker:turmeric, Swiss chard.
Speaker:I still have some basil in the ground. That still looks okay. So,
Speaker:you know, it's pretty late in the season for basil,
Speaker:a lot of herbs. So, I mean, there's a lot of
Speaker:stuff that, you know, we still have going. And this is in
Speaker:the caterpillar tunnels. Yes. Yep.
Speaker:So our first year growing, we Had a
Speaker:duration come through and it took out two of our
Speaker:tunnels and damaged the other two. So
Speaker:we kind of discovered that from that point on
Speaker:we needed something more robust. And
Speaker:you know, we kind of started looking at greenhouses. And then we found
Speaker:the usda, the Natural Resource Conservation Service,
Speaker:they offer equip grants. So I don't know how
Speaker:familiar you are with those, but
Speaker:they're grants that you can apply for and get
Speaker:funding for different variety, different things. So
Speaker:our cattle pasture, our cattle waters, that was a equip grant that
Speaker:we got. And then they have one for high tunnels. So we
Speaker:applied for a grant and
Speaker:I think it was 2022. We, we put up our first
Speaker:Harnwell greenhouse. Nice. So
Speaker:yeah. And we discovered that
Speaker:everything just grows so much better in you
Speaker:know, a greenhouse even compared to like a
Speaker:caterpillar tunnel. So, you know,
Speaker:a lot better management of temperatures and humidity,
Speaker:you know, more growing space obviously. So our, our
Speaker:high tunnels are 30 foot wide and
Speaker:150 foot long.
Speaker:And how many do you have? So we're putting
Speaker:up numbers three and four right now. And then we're putting up
Speaker:a shorter one that's think it's
Speaker:30 by 30 by 48 I think is
Speaker:the actual measurement. But that one will be a prop house.
Speaker:So we'll do our seed starting in there in the spring
Speaker:and it'll just be for like a, a workspace.
Speaker:So the other thing with our, our, our high tunnels, we put
Speaker:automation in with, with them. So we use Orisha, which
Speaker:is based out of Canada and they've been great to work with.
Speaker:The cool thing with that is I can get notifications
Speaker:on my phone when you know, a temperature or anything is
Speaker:wrong or out of range. If I'm not at
Speaker:farm and there's a bad storm coming, I can get on my phone and I
Speaker:can close the tunnels. Oh, perfect. That's much better.
Speaker:Yeah. And runs in my ventilation
Speaker:systems. They have options where you can have it do your watering,
Speaker:lighting control, all kinds of different things. So I'm kind
Speaker:of at the basic package. You know, just the automation
Speaker:and ventilation and that's been great. You know,
Speaker:a lot of humidity control going on. So,
Speaker:so with, so with 235 foot by 100 foot long
Speaker:greenhouses just so that I'm really, you know, mapping out the picture of
Speaker:where Phelps Farm is at today. Is it just you and your
Speaker:wife running the greenhouse or do you guys currently have staff?
Speaker:I just have a couple part time staff that work on
Speaker:weekends. But we are kind of looking for getting
Speaker:part Time people, maybe a full time person during
Speaker:the week for next season. It would be really beneficial.
Speaker:So it saved me a lot of time, you know, having to deal with trellising
Speaker:and harvesting and, you know, just having someone here
Speaker:to help me out because I do this full time. So
Speaker:this past season I was pretty much by myself other
Speaker:than a couple hours on the weekend. So that was kind of
Speaker:challenging, you know, doing, you know, planting,
Speaker:harvesting, washing, packing for our csa, but also for
Speaker:our weekend markets. So, yeah,
Speaker:you know, if, if you know anybody, send them my way
Speaker:also. I'll send them from Winnipeg. No, I, I, if I, if I know
Speaker:anyone, I will definitely, definitely send them your
Speaker:way. So would you be looking for, I guess, like an assistant grower with you
Speaker:and your wife still being the head grower, or would you want someone to be
Speaker:like a head grower? You know, probably just, you know,
Speaker:assistant, you know, someone that can help us, you know, transplant stuff,
Speaker:flip beds, harvest, washing, packing.
Speaker:You know, trellising is, is the one big thing that, you
Speaker:know, we kind of lacked on this past year. Trellising tomatoes and
Speaker:cucumbers.
Speaker:Oh, what else? You know, any, anything else that needs done. So,
Speaker:you know, having someone here to help me physically, you know, do stuff
Speaker:is, is very beneficial. Definitely. So again with kind
Speaker:of mapping out with where Phelps Farm is at for all of your sales. Are
Speaker:you going directly to customers? So are you primarily
Speaker:still at, you know, farmers markets, CSA boxes, or
Speaker:are you in retail stores now?
Speaker:Yeah, so right now, right now we do csa, we do
Speaker:farmers markets, and then we do some online
Speaker:sales through the Iowa Food Hub up in
Speaker:Decorah, and then we have our own
Speaker:online store that we are just starting to get into
Speaker:and kind of getting the ball rolling on that. So.
Speaker:Yeah, sorry. I'm curious to know, why do you go directly to
Speaker:customers for all of your sales and how come you didn't go to the
Speaker:grocery retailer Avenue first? I'm just
Speaker:curious to know that. Yeah, so, you
Speaker:know, grocery retailers, you go directly to them.
Speaker:Kind of the price point kind of plays into it, you know,
Speaker:doing wholesale prices. And we, we're not to the scale
Speaker:where we can really accommodate that quite yet, but this
Speaker:next year, with our high tunnels, with the two more high
Speaker:tunnels we're putting up, we're exploring that option
Speaker:to do more wholesale and, you
Speaker:know, maybe we can do more sales through the food Hub.
Speaker:And they actually work with schools and other
Speaker:restaurants. So they're kind of like a,
Speaker:I think of it as like a logistics. Like they can, you
Speaker:know, connect the Dots together. For us, you know,
Speaker:that's one option that we're exploring more into.
Speaker:But for like, you know, sending our product to like grocery stores,
Speaker:um, you know, we, we just don't have enough product at this
Speaker:time to do wholesale or this past year. We did it. Did you have
Speaker:any challenges with getting your initial customer
Speaker:base going for your CSA boxes, you know, at
Speaker:the farmer's markets? Were there any challenges there?
Speaker:I, I actually help out a lot of people starting at Mom Pop Shop
Speaker:Vertical Farms. And they've been, they, they've been, you know,
Speaker:doing pretty well with like getting their first few customers. But I'm just
Speaker:interested because Jersey is a bit bigger scale than what they've been running.
Speaker:Yeah. So when we first started doing csa, you know, we
Speaker:just had a handful of customers and, you know, kind of
Speaker:people that we knew and it just kind of spread
Speaker:by word of mouth. And now we're doing a lot more advertising on like
Speaker:social media. There's still a lot of word of
Speaker:mouth. So, you know, people are telling other people and, you know,
Speaker:that's pretty cool. So, you know, we've been kind of,
Speaker:kind of growing in that sense. So,
Speaker:you know, to get it started, you just, you have to start somewhere. Like
Speaker:I was looking back at our first farmer's market, you know, several years ago,
Speaker:and you know, we had one folding table with, you know, just
Speaker:a handful of radishes and a couple of other things.
Speaker:And now I feel like two or three tables
Speaker:even this time of year at the winter farmers market that we go to.
Speaker:So, you know, you gotta start somewhere and kind
Speaker:of start learning, I guess, you know, figuring out what
Speaker:works and what doesn't. And that, that's true for the CSA as
Speaker:well. For your csa, do you, and your online
Speaker:sales, do people come to pick up from you or do you go deliver
Speaker:to your customers or do they pick up at the farmer's market?
Speaker:Yeah. So we have three options. We do home
Speaker:delivery, we do several drop sites
Speaker:in nearby towns, and then we do a farm pickup option too.
Speaker:So they're all priced differently. So we kind of have that flexibility that,
Speaker:you know, maybe someone doesn't want to pay for home delivery and they
Speaker:aren't too far from the farm, so they just pick up from the farm. And
Speaker:then we have drop sites too. You know, other local businesses, we drop the boxes
Speaker:off and then they just stop in those businesses and pick them up.
Speaker:So we pray about like a 50 mile radius
Speaker:from the farm that we service. Okay.
Speaker:For the fall, we, this fall CSA that we Just wrapped
Speaker:up. We started using a new app called Grown By.
Speaker:It allows CSA members to customize their box.
Speaker:So if they don't like kale or they don't like beets or something, they can
Speaker:swap that item out and put something
Speaker:else in or they can just delete it. And you know, if they don't
Speaker:get the full value of the box that we determine it'll,
Speaker:it'll issue them like an in store credit so they don't lose that value.
Speaker:And with Grown by, they can also purchase add on
Speaker:items. So they can add on meat,
Speaker:eggs, maple syrup, honey, or
Speaker:just a bunch of other veggies so they, you know, that's pretty cool
Speaker:too, right? Every single box can be custom.
Speaker:That's. Yeah, no, that's definitely cool. And because you guys also
Speaker:provide meat, eggs, honey, all those
Speaker:additional crops as well, right? Yep, yep.
Speaker:Does it, do any of, does any of that come from your brother in law's
Speaker:farm across the street? The beef does.
Speaker:Okay, the beef comes from his farm and then it goes to
Speaker:a locker where it's a USDA inspected
Speaker:facility. And then we have a trailer
Speaker:that is, it's a food license and our
Speaker:mobile trailer with freezers in it. So that's where we store our
Speaker:beef. And it's all, everything's frozen and prepackaged. So we've got steaks,
Speaker:roasts and hamburger and stack sticks. So
Speaker:you know, we have that option that people
Speaker:can add on, you know, a couple ribeyes and
Speaker:maybe they can, you know, meal plan ahead and figure out
Speaker:this weekend, you know, have a cookout or something. So veggies,
Speaker:meat, eggs, I mean just about everything you
Speaker:could think of. Yeah, that's really cool. So since, you
Speaker:know, from getting started to where you are at today,
Speaker:what were some of the challenges that you've encountered
Speaker:and what were, you know, what was kind of the biggest category of challenges?
Speaker:Was it growing, Finding your customers, getting
Speaker:the equipment solved? Like maybe talk a bit about
Speaker:those kinds of things? Yeah, for. Well,
Speaker:for growing. You know, I think every grower faces
Speaker:challenges with pests and insects and
Speaker:you know, you have this beautiful crop and then you know, next day
Speaker:or two, you know, you come back and it's like there's caterpillars all over. Oh
Speaker:no. What do you do? Like so, you know, that's,
Speaker:that was a big learning curve for, for me, you know, just figure
Speaker:out like what's going on? Why is my crop dying? It's not looking
Speaker:good. So, you know, that, that was a
Speaker:challenge to overcome and you know,
Speaker:and that challenge never goes away. It's just a matter of how
Speaker:you handle it. The other challenges, yeah,
Speaker:definitely the markets. Our first year at the
Speaker:farmer's market in Dubuque that we go to, we were kind
Speaker:of at the end of a street, like a side street. And
Speaker:you know, our sales weren't great and we were coming home with a lot of
Speaker:product and you know, we were trying to decide do
Speaker:we go back, you know, what do we do. I ended up,
Speaker:you know, talking to the market manager and getting a spot on the
Speaker:main street. Oh, and I went back the next year and our
Speaker:sales were great. Oh, wow. So like
Speaker:opening weekend I came back with, you know, stacks of empty totes. I'm like, this
Speaker:is cool. Like, you know, it's just I was not in the right
Speaker:location. So that's a challenge too. You know, it's
Speaker:kind of a struggle. You have to learn what's
Speaker:working and what's not and figure out
Speaker:how to overcome it. The other kicker, you know,
Speaker:the, the big thing that we had our first year growing, we had a duration
Speaker:in December. So a duration, what we call is
Speaker:like a large storm is straight line winds. Okay. Not
Speaker:a, you know, but it's just a, you know, large
Speaker:storm, high winds. So that came through our, our
Speaker:farm 20, 21 in December
Speaker:and previous up to that we had like
Speaker:sustained 50 to 60 mile per hour winds. And
Speaker:then that evening when the duration came through, we had winds of
Speaker:excess of 75 miles per hour. And that took
Speaker:out 2 of our farmer's friend tunnels, the, the smaller caterpillar tunnels.
Speaker:And that was kind of devastating for us because we
Speaker:lost so much crops. And you know,
Speaker:the market before Christmas is a bigger market for us. Yeah,
Speaker:you know, we just, you know that, that was a hard hit and
Speaker:we kind of had to make a decision at that point, like, are we
Speaker:going to continue, continue doing this and
Speaker:you know, are we going to rebuild? And we kind of put,
Speaker:you know, put a game plan together that
Speaker:we, we needed better structures because our farm is on top
Speaker:of a hill. So we always have wind. And
Speaker:you know, if we have this wind event, there's going to be more wind
Speaker:events. So we need something that's going to with withstand
Speaker:wind. So that's why, another reason we went with carnlough greenhouses,
Speaker:they can handle 100 mile per hour wind and a lot of snow and
Speaker:they're just robust structures. So you know,
Speaker:the challenges of finding, you know, robust structures
Speaker:for us, that was, you know, that, that was a
Speaker:hurdle too. How did you
Speaker:Find out about the grants. When we started our
Speaker:farm, we were working with our FSA office.
Speaker:It's a usda, the Farm Service Agency. And
Speaker:in that same office is a natural resource conservation office.
Speaker:So we were just kind of talking to them and kind of, you know, found
Speaker:out these different equip grants that are available
Speaker:in cost share programs. So we decided, you
Speaker:know, why, why not apply? It's not going to hurt anything and
Speaker:it's not overly complicated to apply either. So
Speaker:we were pretty, pretty happy that we've, we're on our
Speaker:second equip grant for high tunnels. And
Speaker:you know, we're pretty pleased with it. The grant actually
Speaker:covers majority of the cost of the high tunnels.
Speaker:So what percentage did it cover?
Speaker:80 they paper per square foot.
Speaker:So it depends on, you know, they just pay per,
Speaker:per square footage wise. So whatever your
Speaker:high tunnel is, you know, that's on you. You know, you just
Speaker:have to put a structure up that you say you're going to put up
Speaker:and they come out and certify it and then you get
Speaker:reimbursed. Wow, that's so nice. So for us, you know,
Speaker:it covers almost 100% of the high tunnels.
Speaker:Wow. For what they pay now,
Speaker:they don't pay for the, the extra bells and whistles, they don't pay for the
Speaker:automation or venting. There's just the structure itself
Speaker:and you have to grow in the ground inside that structure. Oh, you
Speaker:have to grow in the ground? Yep, yep.
Speaker:So you guys, I know in our pre call you were talking about how
Speaker:you grow in the ground all. Just to clarify, all the crops
Speaker:in the greenhouse that you're growing, they're all from the ground? You don't have garden
Speaker:beds or anything like that? Yep, that's correct. And
Speaker:it's year round. You're able to produce that way within the
Speaker:high tunnels. Sometimes, you know, if it gets real cold,
Speaker:the ground in the outer beds of the high tunnel will freeze because we
Speaker:don't, we don't have like a, we've not input like insulation
Speaker:barrier in the ground around the high tunnels. That would be cool
Speaker:if I did, but so sometimes the ground around the outside
Speaker:we'll get cold or slightly frozen. So depending
Speaker:on what crops we have in, some can tolerate, some can't. But
Speaker:the ground in the middle of the high tunnels, it never freezes. Yeah,
Speaker:that's, that's awesome. What do you think is the vision,
Speaker:you know, for future growth of Phelps Farms? You know, I know you mentioned putting
Speaker:up two new high tunnels currently this year. Do you want
Speaker:to get more high tunnels and, you know, get into grocery
Speaker:stores like we kind of talked about. Or just keep building
Speaker:your CSA box. I mean, honestly, you could almost have a grocery store
Speaker:yourself with meat, eggs and all the veggies and honey and
Speaker:whatnot. Just. Just about, you know, we thought
Speaker:about, you know, having a farm store at the farm, but we're so far out
Speaker:of town and down gravel roads, a lot of people just, you know, I
Speaker:don't think would venture out thus far. We do have a little
Speaker:farm store in town that we run on weekends. Oh, you have your own farm
Speaker:store in town? Yeah, we rent a little storefront in
Speaker:Gothenburg, so we do that on weekends and just. It's like our
Speaker:own little farmers market. You know, we. We have a good handful of locals
Speaker:and regulars that come in and buy from us.
Speaker:So that's pretty cool. But for the future, you know, we. We do
Speaker:want to expand our CSA and
Speaker:do more wholesale. I don't know if it would be through grocery stores,
Speaker:but schools, restaurants, stuff like that.
Speaker:So another cool thing that we're doing is that we're putting
Speaker:a processing kitchen in. We received a
Speaker:RFSI grant through the Iowa Department of
Speaker:Agriculture, and it stands for Resilient
Speaker:Food System Infrastructure Program. So with that
Speaker:grant, we're building out a processing
Speaker:kitchen. So we will have the ability to wash, peel, slice, dice,
Speaker:freeze, or freeze dried vegetables. So a way of
Speaker:preserving vegetables that not only that we grow, but
Speaker:we're looking at potentially buying vegetables from other local
Speaker:farmers in the area to bring in and process
Speaker:them and then be able to turn around and sell them as a
Speaker:maybe, you know, a diced frozen product that we
Speaker:can sell to schools and they can use it for soups or something,
Speaker:you know, so there's a lot of things that are still in the
Speaker:works. You know, we have to figure out our licensing and narrow
Speaker:down our products. So we're
Speaker:almost. We almost have all of our equipment in place. Early
Speaker:spring next year, we'll be running some test batches of different
Speaker:things to figure out what works and, you know, figure out
Speaker:what. What people want. So kind of a
Speaker:testing, testing markets. We, we have a lot of daikon
Speaker:radishes, so we're really curious about maybe slicing
Speaker:daikon radishes in our equipment
Speaker:or dicing them and figure out if we can make some.
Speaker:Something out of them. You know, we. We have so many of them and they
Speaker:store so well. So that's kind of unique and different.
Speaker:So we always try to figure out a niche,
Speaker:you know, something that, you know, Filling a void
Speaker:and kind of focusing on that rather than, you know, just
Speaker:doing what everybody else is doing. And so the
Speaker:slicing daikon radishes, I guess that would
Speaker:be. Yeah, I've never, I've never really.
Speaker:I don't think I've eaten many of those, but. Yummy.
Speaker:Yeah. Would you say, would you say that like finding a niche and
Speaker:offering something new to people was fundamental
Speaker:to your guys initial success and you know, getting your
Speaker:initial customer base?
Speaker:Yeah. So one of the main things is, you
Speaker:know, if you do get into like a niche or something, you
Speaker:know, you're growing a specific product to try to have
Speaker:consistency, to always have it at market.
Speaker:That's the biggest thing is, you know, being consistent, you know,
Speaker:showing up every week with, you know, kale,
Speaker:lettuces, spinach. So that's probably the biggest challenge. One of the
Speaker:bigger challenges for us is to have that consistency and that's not
Speaker:always easy with weather and bugs and everything else. So
Speaker:one of the things that we grow year round is actually celery. So I think
Speaker:we're going into the third or fourth year of growing celery non
Speaker:stop year round. So a lot of people, you
Speaker:know, we kind of become known as the, you know,
Speaker:celery people at market. You know, we've always got it, you know, we've
Speaker:always got kale. We try to always have lettuce mix.
Speaker:Winter time we'll have spinach, stuff like that. So yeah,
Speaker:trying to just, you know, fill that void that,
Speaker:you know, regrow things that people don't, you
Speaker:know, other people might not be able to find in the winter. Yeah, no, that
Speaker:makes a lot of sense. How, how many we your
Speaker:CSA boxes, are they weekly or
Speaker:monthly, you know, orders that people put in to sign
Speaker:up? Yeah, so this coming year
Speaker:we're, we're doing, I think our spring boxes every other week.
Speaker:Our summer boxes are weekly and then fall is
Speaker:every other week. So we offer a spring, summer and fall CSA and
Speaker:then we also offer a winter farm membership and that's
Speaker:exclusive just for past CSA members in the past
Speaker:year. So that's kind of a,
Speaker:a perk of being a CSA member. You can take advantage of our winter
Speaker:share and that has fresh veggies, but
Speaker:also maybe some preserved things or stuff that we've made,
Speaker:you know, that's kind of unique and different. And last year was
Speaker:our kind of our first trial run run of it. So this year
Speaker:we're using grown by so we can, you know, offer
Speaker:a customized option. So yeah, you know,
Speaker:just trying to have A option available year
Speaker:round. There are other farmers that do
Speaker:CSAs and you know, it's more seasonal,
Speaker:which is fine, but you know, we, we try to offer something that's, you know,
Speaker:we, we keep going because we're still growing and you
Speaker:know, we still got stuff in the ground and you know, things to offer.
Speaker:So why not? How many people do you
Speaker:have signed up for your farm membership?
Speaker:Do you know what those numbers are? And
Speaker:you know, you don't have to share any details if you don't feel
Speaker:comfortable with that, but even like a range.
Speaker:So last year we, we probably about 30, 30
Speaker:CSA members for spring, another about
Speaker:30 for summer, and then fall we had about 21.
Speaker:So it dipped down a little bit. This coming year
Speaker:we're, we're hoping to increase that number and with it, you
Speaker:know, more features and the ability to customize
Speaker:boxes or skip boxes, you know, oh, that's cool.
Speaker:There's a lot more, there's a lot more options and I
Speaker:think that might be more appealing to people. It's just a matter of
Speaker:us learning how to do the marketing of it. That's a
Speaker:challenge. Okay, so we are, we're actually selling our
Speaker:CSA boxes right now. We have a promo code. You can
Speaker:get 10% off if you sign up for spring, summer and fall for next season.
Speaker:So we're already selling next year's boxes and then in
Speaker:the spring we'll reopen that and you know, maybe offer some
Speaker:other promotions. Very, very
Speaker:interesting. I, yeah, I, I have so
Speaker:many more questions, but maybe I'll just follow up with you
Speaker:after the interview. So your story is
Speaker:definitely really interesting. It's nice to have someone on this
Speaker:podcast who's going, you know, directly to customers, csa,
Speaker:farmers markets. Because a lot of people, I find when they
Speaker:want to get into the greenhouse space, access
Speaker:to capital is a big barrier. And to get into the grocery
Speaker:stores and the retailer chains like you have to be, you know, just
Speaker:like you say, a certain size to have the volume to make it
Speaker:worth the investment. So for new people looking to get
Speaker:into the greenhouse sector, I think like listening to your experience
Speaker:will be very beneficial to them and just, you
Speaker:know, thinking of ways to get like their first customers and
Speaker:whatnot. I know for sure. In Manitoba anyhow, we don't have a lot
Speaker:of these year round growers who are, you know, kind
Speaker:of doing what you guys are doing. And you know, we are a bit colder,
Speaker:but it is still very similar climate. The one thing
Speaker:I would mention is that we, we invest
Speaker:quite heavily in education and Learning new things.
Speaker:So if they're a new greenhouse grower, figure out your,
Speaker:you know, if you have a local university that offers
Speaker:like a service, you know, that can help. For us, we,
Speaker:we work with Iowa State University Extension. The
Speaker:person's name is Dan Filius. So he's been a huge
Speaker:help with us. He's a specialty in a horticulture crop
Speaker:specialist. So yeah, know if I have a bug problem
Speaker:or I've, you know, something going on. For example, my celery, I had
Speaker:brown leaves. I sent him a picture. He actually came to the farm and
Speaker:you know, whipped out his little microscope and figured out that I have
Speaker:mites going on. So you know, kind of figure out solution.
Speaker:So, you know, having someone like that
Speaker:in your, your toolbox is like, you know,
Speaker:a huge asset and it's free, you know. So
Speaker:he also hosts a high tonal conference. He just had one
Speaker:last week down in Des Moines, near Des Moines.
Speaker:So yeah, Iowa State University Extension.
Speaker:Great resource. The other resource that we rely
Speaker:heavily on is the market Gardner master class.
Speaker:So that's from J.M. fartier. And he focuses on
Speaker:field production and greenhouse production. And I believe
Speaker:he uses hardwall greenhouses now too. So that's pretty
Speaker:cool. Like, you know, you watch his videos or
Speaker:you know how he does things and you can see the greenhouse like, oh,
Speaker:that looks just like mine. Like that's pretty cool, you know, and
Speaker:you can see how he's doing things. So
Speaker:the class is a little spendy, but it has paid for itself ten
Speaker:times over already. You know, just the amount of knowledge and that's
Speaker:kind of like our bible. So, you know, if something's not working, we'll
Speaker:go back and re watch it and we'll figure out, oh, he updated this. You
Speaker:know, this is new. Like, oh, we can do that. You know,
Speaker:so, you know, just a constant, you know,
Speaker:learning new information that way. The other
Speaker:resource that we rely on is organization as a
Speaker:nonprofit here in Iowa called Practical Farmers of Iowa or
Speaker:pfi. So they also have a lot of learning
Speaker:opportunities. They have grants, cost chairs.
Speaker:They have a lot of different resources that you know, can help someone
Speaker:getting started for, you know, management
Speaker:of business or land access. I mean, you name
Speaker:it. I mean they have, they can get you pointed in the right
Speaker:direction at least. They have an annual conference coming up, I think in
Speaker:January. So really awesome stuff.
Speaker:Very, very great organization. And
Speaker:then there's a Midwest Organic Vegetable Production
Speaker:conference in Madison, Wisconsin. I think that's in January
Speaker:as well. I could be wrong, but that's also Kind of hosted by like
Speaker:Iowa State Extension, Fair Share, CSA
Speaker:and a couple other organizations. So we went to that last year
Speaker:also. Very, very beneficial. We're going to go again
Speaker:this year probably. So, you know, just,
Speaker:we take a lot of notes and, you know, constantly getting
Speaker:new ideas to maybe try something else on the
Speaker:farm or, you know, refine things on the farm. Be more efficient
Speaker:and cost effective. Yeah, absolutely. Well,
Speaker:that's, that's really good advice, you know, for, for
Speaker:new growers is to really invest in, in your education, you know,
Speaker:from. And it sounds like you guys did a wide
Speaker:variety of education too. Like you had some
Speaker:horticulture, some business planning, partnered with
Speaker:programs who could help you out with grants. So that's, yeah, really
Speaker:good advice to share. Just, you know, one last
Speaker:question for you and I'm hoping that, you know, again, elaborate as much
Speaker:as you can on this question because it is, it's always our
Speaker:last question on these podcasts, but it's also, I think,
Speaker:one of the, you know, most inspiring one to leave with
Speaker:people. So what is your proudest moment as a
Speaker:grower? So
Speaker:we have two children, they're five and six, and
Speaker:we bring them to the farm with us and they're learning
Speaker:on how to grow, you know, seed starting and
Speaker:transplanting and growing vegetables. And yeah, like we
Speaker:teaching them that you can grow food. And so, you
Speaker:know, that's, that's probably the proudest moment as a
Speaker:grower and a parent. And our
Speaker:kids are number one quality control analysts. So if they get a
Speaker:cherry tomato that's bad, they're going to tell you about it.
Speaker:So, you know, being able to grow veggies and then having them
Speaker:to be able to just, they can go pick, you know, all the cherry tomatoes
Speaker:they want. We don't get upset with them. You know, if they want
Speaker:to go pick some cucumbers and snack on them, they can, you
Speaker:know, pick cherry tomatoes right from the plant and eat them. I mean,
Speaker:so that, that's pretty cool. Like we, you know, we
Speaker:teach them how to grow food and they get to have some fun doing
Speaker:that, too. Oh, that's.
Speaker:That. That's a really sweet one. Thanks. Thanks for sharing.
Speaker:Well, well, thank you so much, Andrew, for sharing your story
Speaker:about Phelps Farm. Where you guys started, where you came
Speaker:from, you know, where you're at today. I think this will be a really
Speaker:beneficial podcast for all those new greenhouse
Speaker:growers looking to get into this space, but maybe want to start a bit
Speaker:smaller and go the CSA route. I already know of, you know, a list of
Speaker:like five or six people. People that I'm going to recommend this to. Yeah,
Speaker:definitely. And you can check out our website,
Speaker:phelpsfarmsioa.com we're on Facebook and
Speaker:Instagram as well. So, you know, you can go see all the
Speaker:pictures and things that are happening on the farm.
Speaker:So. Yeah, definitely. Well, yes. Thank you so much
Speaker:for your time. Thank you for agreeing to do the show. Yeah,
Speaker:thank you. I hope you enjoyed this episode of
Speaker:Greenhouse Success Stories, hosted by Trina Semenchek. Thanks to our guests
Speaker:who make this all possible. Special thanks to our title sponsor, Arnois
Speaker:Greenhouse. To read the full show notes for each episode, which includes an episode
Speaker:summary, key takeaways and guest resources mentioned, please
Speaker:visit greenhousesuccess.com.